Zoomlion ZAT8000V863

The Zoomlion ZAT8000V863 is a top-tier all-terrain crane with an impressive maximum lifting capacity of 800,000 kg (800 tons). It is engineered to handle some of the most demanding lifting tasks, making it ideal for large-scale construction, infrastructure projects, wind turbine installations, and industrial applications. The crane features a maximum boom length of 102 meters, which can be further enhanced with jib configurations, allowing a maximum lifting height of up to 151 meters. This extensive reach makes it suitable for tasks requiring high vertical lifts or extended reach.

One of the key features of the ZAT8000V863 is its robust load moment, rated at 2400 t.m (ton-meter) at an 8-meter radius. This allows the crane to lift heavy loads securely, even when the boom is extended. The crane is also equipped with a highly efficient counterweight system, featuring standard counterweight blocks of 10 tons, which can be interchanged and adjusted to suit various lifting scenarios. This flexibility ensures stability and safety during operations, even under challenging conditions.

The ZAT8000V863 incorporates a powerful dual-engine setup. The upper engine is an OM473LA.6-57 with a rated output of 480 kW at 1600 rpm, compliant with China’s National Stage VI emission standards, ensuring lower environmental impact and fuel efficiency. The crane consumes approximately 105 liters per 100 kilometers, which is efficient for its size and power output. The lower engine, a Cummins L9C, offers 264 kW at 2100 rpm, providing robust driving and operational performance.

For mobility, the ZAT8000V863 is mounted on an 8-axle chassis, allowing it to travel at speeds of up to 80 km/h, ensuring quick relocation between job sites. It features a gradeability of 40%, enabling it to handle steep inclines and varied terrain with ease. With a minimum turning diameter of 27.4 meters, it can navigate through tighter spaces, making it practical for operations in constrained environments. The crane also has a ground clearance of 308 mm, enhancing its ability to traverse rough terrains.

The crane’s overall dimensions measure 19,840 mm in length, 3,000 mm in width, and 4,000 mm in height, giving it a stable and balanced structure suitable for heavy lifting tasks. Its outrigger system provides a solid foundation with an extended spread for stability, ensuring safe and efficient lifting operations. The crane is equipped with advanced monitoring systems, including real-time detection of line pull and load weight, which provide operators with critical information for safe and precise lifting.

The ZAT8000V863 offers sophisticated technology integration, including a digitalized cabin with ergonomic design, featuring large dual screens and intuitive controls for ease of operation. The smart control system includes real-time monitoring, data analysis, and safety diagnostics, which enhance the overall operational efficiency and safety. The crane is also equipped with a “Y”-guying system, which stabilizes the main boom, reducing sway and enhancing lift precision, especially when handling maximum load capacities.

Cost Efficiency and Compatibility: A standout feature of the ZAT8000V863 is its design focus on reducing operational costs through component compatibility. The counterweights, jibs, and other lifting accessories are interchangeable with other models such as the ZAT5000H, ZAT6000H, and ZAT6500H, requiring only a change in the connecting frame. The wind power jib is also compatible with the ZAT8000H7, simplifying the setup process for various lifting scenarios. This interchangeability allows for more flexible deployment and reduces the need for additional equipment, resulting in lower operating costs.

Additionally, the standard counterweight blocks (10 tons each) are compatible with Zoomlion cranes of 400 tons and above, enabling operators to mix and match components across different crane models. This ease of configuration reduces logistical challenges and facilitates efficient transportation of modular components, especially when multiple cranes are deployed on a single project. Furthermore, the ZAT8000V863’s superlift system can be used interchangeably with models like the ZAT3000V8, ZAT4000A8, ZAT5000H, ZAT6000H, and ZAT6500H, enhancing its versatility and reducing the need for dedicated accessories.

With its integration of cutting-edge technology, robust performance capabilities, and flexible configurations, the Zoomlion ZAT8000V863 stands out as a reliable and efficient all-terrain crane for a wide range of heavy lifting applications. Its advanced safety features, strong engine performance, and modern design make it a preferred choice for operators seeking maximum efficiency and safety in their lifting operations.